ToughSonic® TS-100 Ultrasonic Sensors
Rugged, Non-Contact Level, Distance, and Object Detection for Industrial Applications
The ToughSonic® TS-100 series ultrasonic sensors deliver reliable, non-contact measurement for liquid level, distance ranging, and object detection in demanding industrial environments. Built with epoxy-potted electronics inside a 316 stainless steel housing, these compact sensors are engineered for durability, accuracy, and long-term performance in wet, dirty, or outdoor conditions. Ideal for water and benign liquid level monitoring, the TS-100 series is equally effective for automation, material handling, and process control applications.
Designed for versatility, TS-100 sensors provide continuous measurement using advanced ultrasonic technology that is unaffected by color, transparency, or lighting conditions. With flexible analog and digital outputs, easy PC-based configuration, and robust environmental protection, they offer a dependable solution for a wide range of industries including agriculture, water management, manufacturing, and bulk material handling.
Key Features & Benefits
Reliable, Non-Contact Measurement
- Accurately measure liquid levels, distances, and object presence without material contact
- Ideal for water, wastewater, and benign liquid applications
Rugged Industrial Design
- 316 stainless steel housing with fully epoxy-potted electronics
- Rated IP68, NEMA-4X, and NEMA-6P for superior dust and water protection
- Operates in extreme temperatures from -40 to +70°C
Flexible Outputs & Connectivity
- Analog outputs: 0–10 VDC and 4–20 mA
- RS-485 serial communication for reliable data transmission in industrial environments
- Multiple cable length options for installation flexibility
Advanced Measurement Performance
- Long sensing range with minimal dead zone for precise readings
- Built-in temperature compensation for consistent accuracy
- Adjustable sensitivity and detection windows for optimized performance
Easy Setup & Configuration
- User-friendly SensorView™ software with 60+ adjustable parameters
- Built-in data logging, graphing, and export capabilities
- Sensor cloning simplifies setup across multiple units
Built for Harsh Environments
- Resistant to moisture, dust, and environmental contaminants
- Short-circuit and overload protection for long-term reliability
- Multi-sensor synchronization prevents signal interference
Common Applications
- Tank Level Monitoring – Continuous level measurement in water tanks, chemical tanks, and process vessels
- Open Channel Flow – Measure levels in flumes, weirs, and irrigation systems
- Inventory & Process Control – Monitor liquid storage and automate replenishment
- Object Detection & Presence Sensing – Detect items on conveyors or in designated zones
- Distance & Position Measurement – Track movement, alignment, or positioning in automation systems
- Roll Diameter & Loop Control – Maintain proper tension and material flow in manufacturing
Why Choose ToughSonic® TS-100?
- Affordable, simple, and tough ultrasonic sensing solution
- Made in the USA with proven industrial reliability
- Versatile across industries including agriculture, water management, manufacturing, and bulk storage
- Seamless integration with monitoring software and control systems
| Maximum Range | 50 feet (15.2 meters) |
| Optimum Range | 33 ft (10 m) |
| Deadband | 0-12 in (0-303 mm) |
| Temperature | -40° to 158°F (-40° to 70°C) |
| Humidity | 0 to 100% operating |
| Protection | NEMA-4X, NEMA 6P, IP68 |
| Transducer | Ruggedized piezoelectric |
| Compensation | Temperature compensated (selectable in SensorView™) |
| Resolution | Serial data: 0.0135 in. (0.3438 mm) Analog steps: 4099 (0-10 VDC), 3279 (4-20 mA) |
| Repeatability | Nominal 0.2% of range @ constant temp. Affected by target, distance, environment |
| Update Rate | 5 Hz (200 ms), SensorView adjustable; affected by SensorView filter selections |
Outputs
| Output #1 | Current sourcing 4-20 mA or SensorView adjustable, max. loop 450Ω |
| Output #2 | Current sinking 4-20 mA or SensorView adjustable, max. loop 450Ω |
| Voltage Output | 0-10, 0-5 VDC or SensorView customized 10 mA maximum |
| 4-20 mA Current Loop |
Current sourcing, SensorView configurable Maximum loop resistance 450Ω |
| Switch Output(s) | 150 mA max. @ 40 VDC max., SensorView selected as sinking (NPN) or sourcing (PNP) Each with adjustable set point, polarity, hysteresis & time delays |
| RS-232 or RS-485 | Modbus & streaming protocols 9600-115200 baud (selectable) 8 data bits, 1 stop, no parity Model number determines interface |
| Sync Feature | Permits up to 32 sensors to operate in close proximity without interference Not usable with serial data only models |
Mechanical
| Housing | 316 stainless steel |
| Mounting (1-in NPT) |
2.3 inch clamp, 1.5 inch NPT or 2.5 inch NPT |
| Attached Cable | 6.5 feet (2 meters) Custom lengths available |
| Total Weight | 22.6 oz. (0.64 kg) |
*Specifications are subject to change without notice.
ToughSonic®-100.50 Thread Mount Level Sensor Data Sheet
ToughSonic® General Purpose Sensors Manual
TS-100.50 – 2.5" NPT Specifications
