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ToughSonic 100

ToughSonic® 100 3' Range, 30mm Thread

Product code: TS-100.03-30mm
Minimum Purchase: 1 unit
Bulk Pricing:
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Max Measuring Distance: 3 ft (91 cm)
Optimum Measuring Distance: 2 ft. (61 cm)
Deadband: 0-1.75 in (0-4.5 cm)
Temperature Range: -40° to 158° F (-40° to 70° C)
Protection: NEMA 4X, IP 68, NEMA 6P
Area Classification: Ordinary Locations
Cable Length: 6.5 feet
Mount: 30mm Straight Thread
Dimensions (L x Dia): 4.062 in (103.2 mm) x 1.18 in (30 mm)
Housing: 316 Stainless Steel
$598.00 - $638.00

These rugged, compact ultrasonic sensors live up to the “ToughSonic” name. Versatile liquid level sensors feature heavy-duty electronics that are epo…

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These rugged, compact ultrasonic sensors live up to the “ToughSonic” name. Versatile liquid level sensors feature heavy-duty electronics that are epoxy potted into 316 stainless steel housings.

The TS-100 features permanently attached cables and rugged piezoelectric transducers. Use the TS-100 to monitor & control water and benign liquid levels, measure distances, or detect objects.

Versatile Measurement Capabilities: Accurately measure distances, detect objects, and monitor water and benign liquid levels.
Robust Construction: Built to withstand harsh conditions, making them ideal for both indoor and outdoor use.
Wide Operating Temperature Range: Function effectively in temperatures from -40 to +70°C.
High Ingress Protection: Rated IP68, NEMA-4X, and NEMA-6P for superior resistance against dust and water ingress.
User-Friendly Adjustments: Easily configure settings with the included SensorView™ software for setup, testing, and cloning sensors.

ToughSonic Applications

Advanced Features of TS-100 Ultrasonic Sensors
Extended Range, Minimal Dead Zone: Achieve precise distance measurements with a long-range capability and a short dead band.
Reliable in Any Environment: Unaffected by optical factors such as color, transparency, or lighting conditions.
Easy Setup & Calibration: Configure effortlessly via PC or onboard button for quick deployment.
Adjustable Sensitivity: Fine-tune detection for precise performance.
Built-in Temperature Compensation: Ensures accurate readings across fluctuating temperatures.

Benefits of this Easy-to-Use Ultrasonic Sensor
Fast & Simple Installation: Mount with ease for quick deployment in any application.
Rugged, Sealed Housing: Designed for wet, dirty, and harsh environments.
Reliable I/O Protection: Features short-circuit and overload protection for enhanced durability.
Multi-Sensor Synchronization: Operate multiple sensors without interference.
Non-Contact: Accurately measure levels and distances without touching the material being measured.
Rear Status Indicators: Easily monitor sensor operation and diagnostics, or reset default setup using a rear push-button (N/A on TS-100.50), or the push-button can be disabled.

Common Applications for TS-100 General-Purpose Sensors
Tank Level Measurement: Accurately monitor liquid levels in tanks containing benign fluids.
Open Channel Flow Monitoring: Ideal for flow measurement in flumes, weirs, and open channels.
Roll Diameter Measurement: Precisely gauge material roll diameters for manufacturing and processing.
Loop Control & Slack Detection: Maintain optimal material tension in production lines.
Object Detection & Presence Sensing: Verify object presence or absence in designated areas.
Relative Positioning: Measure an object’s position relative to a fixed reference point for automation and alignment.

 

Maximum Range 3 feet (91 cm)
Optimum Range 1.75 to 24 inches (4.5 to 61 cm)
Deadband 0-1.75 in (0-4.5 cm)
Temperature -40° to 158°F (-40° to 70°C)
Humidity 0 to 100% operating
Protection NEMA-4X, NEMA 6P, IP68
Transducer Ruggedized piezoelectric
Compensation Temperature compensated (selectable in SensorView™)
Resolution Serial data: 0.0034 in. (0.086 mm)
Analog steps: 4099 (0-10 VDC),
3279 (4-20 mA)
Repeatability Nominal 0.2% of range @ constant temp.
Affected by target, distance, environment
Update Rate 20 Hz (50 ms), SensorView adjustable; affected by SensorView filter selections
 

Outputs

Output #1 Default: 4-20 mA; SensorView configurable
Alternate: Configure it as a switch output
Output #2 Default: Voltage, SensorView configurable
Alternate: Configure it as a switch output
Voltage Output 0-10, 0-5 VDC or SensorView configurable
10 mA maximum
4-20 mA
Current Loop
Current sourcing, SensorView configurable
Maximum loop resistance 450Ω
Switch Output(s) Output #1 and/or #2 can be a switch
Each can be sinking (NPN) or sourcing (PNP)
Max ratings: 150 mA @ 40 VDC
Each has adjustable setpoint, polarity, hysteresis, window, time delays and more
RS-232 or RS-485 Modbus & streaming protocols
9600-115200 baud (configurable)
8 data bits, 1 stop, no parity
RS-485 permits multi-sensor networks
Part number determines interface
Sync Feature Permits multiple sensors to operate in close proximity without cross-talk
Not usable concurrently with serial data
 

Mechanical

Housing 316 stainless steel for corrosion resistance
Usable in salt water, H2S environments
Mounting
(30 mm)
Through hole in bracket or panel
Two jam nuts included
Stainless & nylon brackets available
Adapters to 1-1/2 in and 2 in NPT available
Mounting
(1-in NPT)
Typically for tank mounting
Mates with 1-in NPT female thread
Attached Cable 6.5 feet (2 meters), PUR jacketed
Custom lengths available
Standard models: 6-wire shielded + drain
Serial data only models: 4-wire + drain
Total Weight 30 mm: 10.4 oz. (0.29 kg)
1-in NPT: 14.2 oz. (0.40 kg)
Weights include 2 m cable
 

*Specifications are subject to change without notice.

ToughSonic®-100.03

Level Sensor

(30 mm) Data Sheet

ToughSonic®

General Purpose

Sensors Manual

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